{"id":36944,"date":"2018-08-24T10:57:30","date_gmt":"2018-08-24T14:57:30","guid":{"rendered":"https:\/\/www.signmedia.ca\/?p=36944"},"modified":"2018-08-24T10:57:30","modified_gmt":"2018-08-24T14:57:30","slug":"profile-hamilton-scenic-specialty","status":"publish","type":"post","link":"https:\/\/www.signmedia.ca\/profile-hamilton-scenic-specialty\/","title":{"rendered":"Profile: Hamilton Scenic Specialty"},"content":{"rendered":"<p><strong>By Peter Saunders<\/strong><\/p>\n<p><a href=\"https:\/\/www.signmedia.ca\/wp-content\/uploads\/2018\/08\/MK-in-O-for-Peter.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-36953\" title=\"Photos courtesy Hamilton Scenic Specialty\" src=\"https:\/\/www.signmedia.ca\/wp-content\/uploads\/2018\/08\/MK-in-O-for-Peter.jpg\" alt=\"\" width=\"800\" height=\"518\" \/><\/a><\/p>\n<p>A new illuminated sign was recently installed in the forecourt of Hamilton City Hall, featuring letters large enough for visitors to stand inside. Unlike the dimensional Toronto sign, which was originally intended only for temporary use during the 2015 Pan Am Games, this one has been built to last, by Hamilton Scenic Specialty (HSS) in nearby Dundas, Ont.<\/p>\n<h3>A setup for stage sets<\/h3>\n<p>When Mike Kukucska founded HSS in 2000, he and his team were primarily experienced in the construction of theatrical sets and recognized an opportunity to continue to succeed in that field.<\/p>\n<p>\u201cWe had business relationships with a lot of American theatre companies and the Canadian dollar was quite low at the time,\u201dhe explains. \u201cWe just needed to know when to say \u2018no,\u2019 as your business will fail if you overextend yourself.\u201d<\/p>\n<p>HSS started in a 557-m<sup>2<\/sup> (6,000-sf) space and its first project was a set for the Broadway production of the Abba musical, <em>Mamma Mia!<\/em><\/p>\n<p>\u201cIt was designed to break apart, fit in a truck and then get put together again on the stage,\u201d says Kukucska. \u201cThrough these kinds of projects, we developed a good reputation as a talented workforce.\u201d<\/p>\n<p>Indeed, HSS went on to build five <em>Mamma Mia!<\/em> sets as the show grew with touring companies and was staged in Las Vegas, Nev. The company also did work for <em>The Lion King<\/em>, Blue Man Group\u2019s shows and <em>The Sound of Music<\/em>.<\/p>\n<p>As one might imagine, fabricating props, backdrops and sets for such large-scale stages in a moderate-sized facility was challenging. With a tape measure in one hand and the other tending to his notebook computer, Kukucska laid out the shop floor plan as efficiently as possible.<\/p>\n<p>\u201cWe put our tool stations on wheels, so we could shift things around,\u201d he explains, \u201cand we found other clever ways to work with very little. Sometimes we even built outdoors!\u201d<\/p>\n<div class=\"wonderpluginslider-container\" id=\"wonderpluginslider-container-35\" style=\"max-width:700px;margin:0 auto;padding-left:0px;padding-right:0px;padding-top:84px;padding-bottom:0px;\"><div class=\"wonderpluginslider\" id=\"wonderpluginslider-35\" data-sliderid=\"35\" data-width=\"700\" data-height=\"300\" data-skin=\"topcarousel\" data-autoplay=\"false\" data-randomplay=\"false\" data-loadimageondemand=\"false\" data-transitiononfirstslide=\"false\" data-autoplayvideo=\"false\" data-isresponsive=\"true\" data-fullwidth=\"false\" data-isfullscreen=\"false\" data-ratioresponsive=\"false\" data-showtext=\"true\" data-showtimer=\"true\" data-showbottomshadow=\"false\" data-navshowpreview=\"false\" data-textautohide=\"false\" data-pauseonmouseover=\"false\" data-lightboxresponsive=\"true\" data-lightboxshownavigation=\"false\" data-lightboxshowtitle=\"true\" data-lightboxshowdescription=\"false\" data-texteffectresponsive=\"true\" 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data-buttoncssresponsive=\"\" data-jsfolder=\"https:\/\/www.signmedia.ca\/wp-content\/plugins\/wonderplugin-slider\/engine\/\" style=\"display:none;\" ><ul class=\"amazingslider-slides\"  style=\"display:none;\"><li><a href=\"https:\/\/www.signmedia.ca\/wp-content\/uploads\/2018\/08\/Disney-Trees.jpg\" data-width=\"960\" data-height=\"540\" data-description=\"The company originally specialized in the construction of stage sets for live theatrical productions.\" class=\"html5lightbox\"><img decoding=\"async\" class=\"amazingslider-img-elem amazingsliderimg\" src=\"https:\/\/www.signmedia.ca\/wp-content\/uploads\/2018\/08\/Disney-Trees.jpg\" alt=\"1\" title=\"1\" data-description=\"The company originally specialized in the construction of stage sets for live theatrical productions.\" \/><\/a><\/li><li><a href=\"https:\/\/www.signmedia.ca\/wp-content\/uploads\/2018\/08\/IMG_0365.jpg\" data-width=\"960\" data-height=\"540\" data-description=\"The company originally specialized in the construction of stage sets for live theatrical productions.\" class=\"html5lightbox\"><img decoding=\"async\" class=\"amazingslider-img-elem amazingsliderimg\" src=\"https:\/\/www.signmedia.ca\/wp-content\/uploads\/2018\/08\/IMG_0365.jpg\" alt=\"2\" title=\"2\" data-description=\"The company originally specialized in the construction of stage sets for live theatrical productions.\" \/><\/a><\/li><li><a href=\"https:\/\/www.signmedia.ca\/wp-content\/uploads\/2018\/08\/IMG_9742.jpg\" data-width=\"960\" data-height=\"540\" data-description=\"The company originally specialized in the construction of stage sets for live theatrical productions.\" class=\"html5lightbox\"><img decoding=\"async\" class=\"amazingslider-img-elem amazingsliderimg\" src=\"https:\/\/www.signmedia.ca\/wp-content\/uploads\/2018\/08\/IMG_9742.jpg\" alt=\"3\" title=\"3\" data-description=\"The company originally specialized in the construction of stage sets for live theatrical productions.\" \/><\/a><\/li><li><a href=\"https:\/\/www.signmedia.ca\/wp-content\/uploads\/2018\/08\/small-emerald-city-set-P1900252.jpg\" data-width=\"960\" data-height=\"540\" data-description=\"The company originally specialized in the construction of stage sets for live theatrical productions.\" class=\"html5lightbox\"><img decoding=\"async\" class=\"amazingslider-img-elem amazingsliderimg\" src=\"https:\/\/www.signmedia.ca\/wp-content\/uploads\/2018\/08\/small-emerald-city-set-P1900252.jpg\" alt=\"4\" title=\"4\" data-description=\"The company originally specialized in the construction of stage sets for live theatrical productions.\" \/><\/a><\/li><\/ul><ul class=\"amazingslider-thumbnails\"  style=\"display:none;\"><li><img decoding=\"async\" class=\"amazingslider-thumbnail-elem amazingsliderthumbnailimg\" src=\"https:\/\/www.signmedia.ca\/wp-content\/uploads\/2018\/08\/Disney-Trees-300x200.jpg\" alt=\"1\" title=\"1\" data-description=\"The company originally specialized in the construction of stage sets for live theatrical productions.\" \/><\/li><li><img decoding=\"async\" class=\"amazingslider-thumbnail-elem amazingsliderthumbnailimg\" src=\"https:\/\/www.signmedia.ca\/wp-content\/uploads\/2018\/08\/IMG_0365-300x200.jpg\" alt=\"2\" title=\"2\" data-description=\"The company originally specialized in the construction of stage sets for live theatrical productions.\" \/><\/li><li><img decoding=\"async\" class=\"amazingslider-thumbnail-elem amazingsliderthumbnailimg\" src=\"https:\/\/www.signmedia.ca\/wp-content\/uploads\/2018\/08\/IMG_9742-300x200.jpg\" alt=\"3\" title=\"3\" data-description=\"The company originally specialized in the construction of stage sets for live theatrical productions.\" \/><\/li><li><img decoding=\"async\" class=\"amazingslider-thumbnail-elem amazingsliderthumbnailimg\" src=\"https:\/\/www.signmedia.ca\/wp-content\/uploads\/2018\/08\/small-emerald-city-set-P1900252-300x225.jpg\" alt=\"4\" title=\"4\" data-description=\"The company originally specialized in the construction of stage sets for live theatrical productions.\" \/><\/li><\/ul><\/div><\/div><div id=\"amazingslider_customtexteffect_35\" style=\"display:none;\" data-texteffect=\"{&quot;Underneath 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padding:12px 0px; text-align:center; margin-top:4px;&quot;,&quot;textbgcss&quot;:&quot;display:none;&quot;,&quot;titlecss&quot;:&quot;display:block; position:relative; font:bold 16px Georgia,serif,Arial; color:#333;&quot;,&quot;descriptioncss&quot;:&quot;display:block; position:relative; font:14px Georgia,serif,Arial; color:#333; margin-top:8px;&quot;,&quot;buttoncss&quot;:&quot;display:block; position:relative; margin-top:8px;&quot;,&quot;texteffectresponsive&quot;:true,&quot;texteffectresponsivesize&quot;:640,&quot;titlecssresponsive&quot;:&quot;font-size:12px;&quot;,&quot;descriptioncssresponsive&quot;:&quot;display:none !important;&quot;,&quot;buttoncssresponsive&quot;:&quot;&quot;,&quot;addgooglefonts&quot;:false,&quot;googlefonts&quot;:&quot;&quot;,&quot;textleftrightpercentforstatic&quot;:40}}\"><\/div>\n<p><!--nextpage--><\/p>\n<h3>Branching out<\/h3>\n<figure id=\"attachment_36951\" aria-describedby=\"caption-attachment-36951\" style=\"width: 300px\" class=\"wp-caption alignright\"><a href=\"https:\/\/www.signmedia.ca\/wp-content\/uploads\/2018\/08\/IMG_0825.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\" wp-image-36951\" src=\"https:\/\/www.signmedia.ca\/wp-content\/uploads\/2018\/08\/IMG_0825.jpg\" alt=\"The LEDs in the Hamilton sign reportedly cost only $1.50 per day to power.\" width=\"300\" height=\"200\" \/><\/a><figcaption id=\"caption-attachment-36951\" class=\"wp-caption-text\"><span style=\"font-family: arial, helvetica, sans-serif; font-size: 10pt;\">The LEDs in the Hamilton sign reportedly cost only $1.50 per day to power.<\/span><\/figcaption><\/figure>\n<p>Six years in, the business more than doubled in scale, expanding to 1,208 m<sup>2<\/sup> (13,000 sf).<\/p>\n<p>\u201cThe space became available and we certainly needed it,\u201d says Kukucska. \u201cJust five weeks later, we landed a huge job for the Queen musical, <em>We Will Rock You<\/em>.\u201d<\/p>\n<p>In more recent years, however, the theatrical market has proved less consistently lucrative.<\/p>\n<p>\u201cThat industry is not as healthy today,\u201d says Kukucska. \u201cTouring productions are brought into town, rather than theatres producing their own shows, so there are fewer sets being built overall.\u201d<\/p>\n<p>Adapting to this change, HSS began to branch out into other types of work, such as public art, themed environments, museum exhibitry, interactive displays and commercial broadcast sets, including one for CHCH\u2019s 2014 revival of the kids\u2019 variety show, <em>Tiny Talent Time<\/em>, and another the same year\u2014as a subcontractor\u2014for <em>Hockey Night in Canada<\/em> (HNIC), when its production moved from CBC to Rogers Communications\u2019 Sportsnet.<\/p>\n<p>This branching out turned out to be the right decision. As word of mouth spread, the company became more well-known to a diverse base of clients.<\/p>\n<p>\u201cWhile we were still not afraid to say \u2018no\u2019 to a job and we wouldn\u2019t be everything to everyone, we gained a broader reputation for doing a wide range of different things,\u201d says Kukucska.<\/p>\n<figure id=\"attachment_36950\" aria-describedby=\"caption-attachment-36950\" style=\"width: 401px\" class=\"wp-caption alignleft\"><a href=\"https:\/\/www.signmedia.ca\/wp-content\/uploads\/2018\/08\/IMG_0823.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\" wp-image-36950\" src=\"https:\/\/www.signmedia.ca\/wp-content\/uploads\/2018\/08\/IMG_0823.jpg\" alt=\"The new sign\u2019s aluminum letters are held in place by stainless steel bolts and an HDPE base.\" width=\"401\" height=\"267\" \/><\/a><figcaption id=\"caption-attachment-36950\" class=\"wp-caption-text\"><span style=\"font-family: arial, helvetica, sans-serif; font-size: 10pt;\">The new sign\u2019s aluminum letters are held in place by stainless steel bolts and an HDPE base.<\/span><\/figcaption><\/figure>\n<h3>The tools for the jobs<\/h3>\n<p>Its roots in theatre set construction also proved beneficial, as HSS already had many of the tools it would need to fabricate other applications.<\/p>\n<p>\u201cTheatrical work is a fabulous background for fabrication in general,\u201d Kukucska says. \u201cNo two theatrical sets are the same, so you need to be very adaptable. Before building any signage, we were already well-experienced in working with metals, plastics and fabrics. Any tool we need, we probably already have!\u201d<\/p>\n<p>Originally starting out with woodworking equipment, HSS has added metal inert gas (MIG) welding, a metal tube bender, a pipe notcher and hydraulic machinery over time.<\/p>\n<p>\u201cWhen we installed a computer numerical control (CNC) router seven years ago, I wished I had bought it eight years earlier, because it led to so much other work,\u201d says Kukucska. \u201cIt has been fantastic!\u201d<\/p>\n<p>With its team of estimators, creative interpreters, computer-aided design (CAD) detailers, technical specialists, carpenters, electricians, scenic artists, project managers (PMs) and installers, the company is now able to offer prototyping, sculpting, fabrication of wood, metal, acrylic and fibreglass, painting and faux finishing, all under one roof. It can incorporate lighting, sound, graphics and motion into props, sets and exhibits.<\/p>\n<p>\u201cWe\u2019re often at capacity and simply too busy to take on a new job,\u201d Kukucska says. \u201cYou\u2019re only as good as the last job you\u2019ve done, so it\u2019s not worth trying to cut corners to get things finished more quickly.\u201d<\/p>\n<h3>Steeltown\u2019s new sign<\/h3>\n<figure id=\"attachment_36948\" aria-describedby=\"caption-attachment-36948\" style=\"width: 400px\" class=\"wp-caption alignright\"><a href=\"https:\/\/www.signmedia.ca\/wp-content\/uploads\/2018\/08\/Ham-Site-3.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\" wp-image-36948\" src=\"https:\/\/www.signmedia.ca\/wp-content\/uploads\/2018\/08\/Ham-Site-3.jpg\" alt=\"Installed in the forecourt of Hamilton City Hall, the sign has quickly become a popular photo opportunity.\" width=\"400\" height=\"265\" \/><\/a><figcaption id=\"caption-attachment-36948\" class=\"wp-caption-text\"><span style=\"font-family: arial, helvetica, sans-serif; font-size: 10pt;\">Installed in the forecourt of Hamilton City Hall, the sign has quickly become a popular photo opportunity.<\/span><\/figcaption><\/figure>\n<p>Pitched in 2017 as a Canada 150 project, the $300,000 Hamilton sign was privately funded by contributions of $25,000 each from 12 local families, groups and companies, including a steelmaker, homebuilders and hospitality businesses. Its light-emitting diodes (LEDs), which can change the colours of the nearly 7.5-ft (2.3-m) tall letters, reportedly cost only $1.50 per day to power.<\/p>\n<p>\u201cThis is our first really big sign build,\u201d says Kukucska, \u201cbut we are always up for any creative challenge!\u201d<\/p>\n<p>As it happened, HSS had previously worked as a subcontractor for the fabricator of the Toronto Sign, Unit 11, on both the aforementioned Rogers\u2019 HNIC set in 2014 and a 50<sup>th<\/sup> anniversary sign for Toronto-Dominion (TD) Centre in 2017.<\/p>\n<p>\u201cIn fact, we had the chance to bid on the Toronto sign but said no,\u201d Kukucska explains. \u201cIn the end, we learned from that example, as it was only meant to be temporary and has taken a lot of money and work to maintain for the longer term.\u201d<\/p>\n<p>For the Hamilton sign, HSS avoided the steel of the Toronto sign, in favour of aluminum. The letters are held in place by stainless steel bolts and a high-density polyethylene (HDPE) base. The company even designed its own bending machine for aluminum composite panels (ACMs), so as to achieve the gentle curves of the letters.<\/p>\n<p>\u201cThat was new for us and took a lot of trial and error,\u201d says Kukucska. \u201cThat sign will last 1,000 years!\u201d<\/p>\n<p><em>For more information, visit <a href=\"http:\/\/www.hssi.ca\" target=\"_blank\" rel=\"noopener\">www.hssi.ca<\/a>.<\/em><\/p>\n","protected":false},"excerpt":{"rendered":"<p>An illuminated sign was recently installed in the forecourt of Hamilton City Hall, featuring letters large enough for visitors to stand inside. Unlike the dimensional Toronto sign, which was originally intended only for temporary use during the 2015 Pan Am Games, this one has been built to last, by Hamilton Scenic Specialty (HSS) in nearby Dundas, Ont.<\/p>\n","protected":false},"author":36,"featured_media":36959,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[66,58,45,22,17,588,1214,34,68],"tags":[3850,1464,3641,216],"class_list":["post-36944","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-community","category-features","category-sign-projects","category-exhibits-and-displays","category-illuminated-signs","category-signmaking-hardware","category-cnc-routers","category-leds","category-sign-shop-profiles","tag-dundas","tag-hamilton","tag-hamilton-scenic-specialty","tag-ontario","entry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.8 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Profile: Hamilton Scenic Specialty - 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